Production Flexibility Enhanced – RusUpak LLC.
Client Background
RusUpak LLC. is a prominent packaging company based in Russia, specializing in the supply of aluminum foil, baking paper, and food-grade cling film products. The company serves a diverse range of clients across retail and industrial sectors, with a focus on providing high-quality packaging materials and efficient distribution solutions. As they expanded operations, RusUpak sought to enhance production flexibility to accommodate growing customer demands and improve operational control.
Challenges & Needs
With the increase in order diversity and volume, RusUpak required a rewinding solution that could efficiently handle various materials—including aluminum foil, parchment paper, and PE/PVC cling film—while ensuring precision in speed and tension control. They also needed an intuitive semi-automatic solution that allowed for easy customization of roll dimensions and consistent product quality.
Solution
To fulfill these needs, we provided RusUpak with the SRB-A-1S Semi-Automatic Dual-Purpose Rewinder, a highly versatile and efficient machine for multi-material production:
● SRB-A-1S Single-Shaft Type Semi-Automatic Aluminum Foil & Cling Film Rewinder
- Capable of rewinding aluminum foil, parchment paper, and PE/PVC cling film
- Equipped with a braking system for precise tension control
- Real-time display of brake output and individual roll weight via touch panel
- Users can preset deceleration points for each speed segment; during operation, only the speed needs to be adjusted—the machine will automatically decelerate according to the settings
- Includes auto-cutting and post-cut fixed material feeding functions for easier core application
- Supports paper core inner diameters from 25 mm to 76 mm; maximum finished roll outer diameter is 150 mm
Results & Benefits
AAfter implementing the SRB-A-1S, RusUpak significantly enhanced its production flexibility and efficiency. The adjustable speed and braking system enabled operators to manage different material types with greater control, while the intelligent deceleration system improved overall production stability when switching between various roll sizes and specifications.
In addition, the built-in auto-cutting and material feeding functions simplified the workflow, reducing setup time and minimizing operational errors. RusUpak now operates a more responsive and user-friendly production line that can efficiently manage both small-batch and high-volume orders.
Conclusion
This successful deployment demonstrates how a well-equipped semi-automatic rewinder can empower mid-sized packaging manufacturers with greater control and adaptability in an evolving market.
