Productivity Leap at ASAS FACTORY
Client Background
Established in 1992 and based in Saudi Arabia, ASAS FACTORY specializes in the production of aluminum, tin, plastic, and disposable paper products. Their product lines cater to both households and the food service industry, including restaurants and catering services. With growing market demand, ASAS FACTORY aimed to boost production efficiency and diversify their product offerings to meet the needs of a broader customer base.
Challenges & Needs
As order volumes surged, ASAS FACTORY recognized that their existing equipment could no longer meet their evolving needs for higher productivity and flexible operations. To maintain their competitive edge, they needed to invest in advanced automation to reduce manual labor, improve workflow consistency, and ensure stable product quality.
Solution
To meet ASAS FACTORY’s objectives, we recommended and installed the following machines:
● AH-6S Six Shafts Type Automatic Aluminum Foil / Cling Film Rewinde
- Rewinds aluminum foil, parchment paper, and PE/PVC cling film
- Fully automated feeding, cutting, and unloading reduces labor involvement
- Equipped with precision pressure gauges and regulating valves for stable tension control
- Optional label applicator and hot melt glue system for professional product finishing
- Suitable for core inner diameters of 25–38 mm; maximum finished roll diameter: 80 mm
● SRS-2S Two-Shaft Type Semi-Automatic Aluminum Foil & Cling Film Rewinder
- Specially designed for PE/PVC cling film
- Rewinding speed is easily adjustable via control knob
- Features include automatic start after pressing and auto shaft-changing mode for higher flexibility
- Supports core inner diameters of 25–45 mm; maximum finished roll diameter: 150 mm
Implementation Process
Following equipment selection, our technical team worked closely with ASAS FACTORY to ensure a smooth installation and commissioning process. We provided comprehensive training for their staff, ensuring that operators quickly became proficient with the new systems. Ongoing technical support was offered throughout the early production phases to guarantee optimal performance.
Results & Benefits
Since implementing the AH-6S and SRS-2S machines, ASAS FACTORY has seen a significant improvement in production efficiency. The introduction of full automation greatly reduced manual handling and labor costs, while also improving consistency across products. With the ability to process multiple materials and adapt to different core sizes and formats, ASAS FACTORY successfully expanded its product range and enhanced its market competitiveness.
This partnership with ASAS FACTORY highlights the powerful impact of advanced rewinding technology in streamlining production and enabling business growth. We look forward to helping more companies take their productivity to the next level.
